Survey: Limited OEM Data and EV Diagnostics Create Major Fixed‑Ops Risks for Dealers





Summary


Summary

A September North American survey of 3,000 participants by TOPDON US finds that technicians’ top hurdle is limited OE data access, with 73% citing it as their biggest challenge. Another 67% say vehicle network and communication systems are the most difficult to diagnose, highlighting how software-driven platforms are reshaping repair workflows. Respondents stress that constraints stem from data and digital access—not lack of skill—especially around EV and ADAS systems.

Key statistics

  • 73%: Limited Original Equipment (OE) data access is the top challenge.
  • 67%: Vehicle network/communication systems are hardest to diagnose.
  • 39%: EV-related issues (battery packs, inverters, isolation faults) are pain points.
  • 33%: ADAS systems are difficult to address.
  • 68%: Want deeper, OEM-level diagnostics and coverage.
  • 46%: Want access to wiring diagrams and guided repair information.
  • 45%: Want faster scan speeds to handle growing module communication.
  • Learning sources: 77% rely on YouTube; 57% use manufacturer websites.

Implications for dealerships

The article reports that persistent diagnostic hurdles risk longer cycle times, misdiagnoses, and repeat visits—potentially hurting fixed-ops throughput, CSI, and service profitability. These are characterized as reported impacts and projections, not proven causal findings.

What technicians say they need

  • OEM-level data access, diagnostics, and broader coverage.
  • Authoritative wiring diagrams, guided workflows, and repair procedures.
  • Faster scan communication to reduce per-vehicle diagnostic time.
  • Streamlined access through security gateways and digital permissions.

Training and information trends

Technicians favor practical, step-by-step content: most turn to YouTube for quick learning and to OEM portals for authoritative information, underscoring the need for accessible, up-to-date guidance.

Recommended actions for service departments

  • Secure comprehensive OEM data access and tool authorizations across brands.
  • Invest in faster, broader-coverage scan tools and maintain current software.
  • Provide targeted training on high-voltage EV systems and ADAS calibration.
  • Ensure easy access to current wiring diagrams and guided repair content.
  • Allocate time for ongoing learning; reinforce standard diagnostic workflows.
  • Track cycle time, comeback rates, and first-time-fix to prioritize improvements.

Methodology and limitations

The vendor-run survey polled 3,000 participants across North America in September. Respondents included professional technicians and DIYers; detailed breakouts were not provided. Among pros, 51% reported ASE certification. Mixed sample and lack of subgroup analysis may affect generalizability.

Bottom line

Veteran technician experience must be paired with current OEM-level information and faster digital tools. According to the article, dealerships that invest in access, tooling, and training can turn late-model complexity into an advantage, while those that don’t risk downtime, lost revenue, and weaker loyalty.

Source


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